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en:rex3d:rex3dpreprocessing [2024/05/24 13:21] – angelegt adminen:rex3d:rex3dpreprocessing [2026/09/01 12:40] (aktuell) – [Starting a REX3D Simulation] admin
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-====== REX3D Pre-Processing======+======Pre-Processing====== 
 +===== Preparing a REX3D Simulation===== 
 +Before a flow simulation can be performed, it must be configured as follows:\\ 
 +  * **Option 1**: Menu: //Simulation// > //Open REX3D Configuration//\\ 
 +  * **Option 2**: Double-click //REX3D// in the process tree\\ 
 +\\ 
 +{{ :rex3d:rex171_3d_en006.png?nolink |}} 
 +\\ 
 + 
 +In the window that appears, select whether the simulation should be assigned to an existing process or whether no process assignment should be made. 
 + 
 +{{ :rex3d:rex171_3d_en_007.png?nolink |}} 
 + 
 +The following window then opens:\\ 
 + 
 + 
 + 
 +{{ :en:rex3d:rex19_openfoam_prepro_en.png?nolink |}} 
 + 
 +====Defining the REX3D Configuration==== 
 +\\ 
 +The REX3D preprocessing dialog is used to define the screw configuration, material, simulation settings, and process parameters for the numerical flow simulation.\\ 
 +The upper section of the dialog displays the //Configuration Name//, the associated //Process Name//, and optionally a //Comment//.\\ 
 + 
 +====Defining the Geometry==== 
 +The //Screw Configuration// section lists the screw zones as well as the shear and mixing elements contained in the process in their respective order.\\ 
 +Selecting an entry displays the corresponding data in the lower section of the dialog.\\ 
 +\\ 
 +A //Predecessor// and a //Successor// can be taken into account for the selected element.\\ 
 +\\ 
 +A //Gap// must be defined between the selected element and the respective neighboring element.\\ 
 +\\ 
 +In addition, the geometric parameters of the selected element are displayed. 
 + 
 +====Material==== 
 +The material used for the simulation is displayed under //Material//. The corresponding material data can be accessed via the material entry.\\ 
 + 
 +====Simulation Settings==== 
 +The //Simulation Settings// section contains the basic settings for the numerical calculation.\\ 
 +\\ 
 +//OpenFOAM// and //FeatFlow// are available as //Solver// options.\\ 
 +\\ 
 +Two options are available for the geometry:\\ 
 +  * //Generate Geometry// 
 +  * //Geometry File// 
 +\\ 
 +When //Generate Geometry// is selected, the geometry required for the simulation is generated from the defined screw configuration. Alternatively, an existing geometry can be selected using //Geometry File//.\\ 
 +\\ 
 +The //Viscosity Limits// define the viscosity range taken into account during the calculation.\\ 
 +\\ 
 +The //Mesh Quality// determines the spatial resolution of the computational mesh. You can choose between //coarse//, //medium//, and //fine//. A higher mesh quality results in a finer computational mesh, but also increases the computational and memory requirements.\\ 
 +\\ 
 +The //Isothermal Simulation// option can be used to perform a calculation with a constant material temperature. If this option is not activated, the temperature development of the melt is taken into account in the thermal calculation.\\ 
 +\\ 
 +With //Automatic Post-Processing//, an automatic evaluation of the calculation results can be started directly after the simulation has been completed. 
 + 
 +====Defining the Process Parameters==== 
 +The //Process Parameters// section is used to define the operating conditions for the simulation.\\ 
 +\\ 
 +For the flow simulation, either the //Throughput// or the //Pressure// can be specified.\\ 
 +\\ 
 +The //Material Temperature// describes the temperature of the polymer melt at the inlet of the simulation domain under consideration.\\ 
 + 
 +====Thermal Boundary Conditions==== 
 +For the thermal simulation, the barrel and screw temperatures can either be specified or defined as //adiabatic//.\\ 
 +\\ 
 +If //adiabatic// is deactivated, heat transfer can take place between the barrel and the polymer melt.\\ 
 + 
 +====Importing and Exporting the Configuration==== 
 +The //Import Configuration// button can be used to load settings from a previously saved REX3D configuration.\\ 
 +\\ 
 +The //Export Configuration// button can be used to save the current configuration for later use.\\ 
 +\\ 
 +Click //OK// to apply the settings. Click //Cancel// to close the dialog without applying the changes. Click //Help// to open the corresponding help page for the dialog.\\ 
 + 
 +=====Starting a REX3D Simulation===== 
 + 
 +To start the simulation, expand the REX3D section under the project data. This section displays all created Extrud3D configurations assigned to the respective process.\\ 
 +  
 +Double-click the name of a configuration to open it:\\ 
 + 
 +  * Set the number of CPU cores to be used. At least 3 CPU cores must be available for the simulation.\\ 
 +  * The simulation can then be started using the //Start REX3D Simulation// button. The //i// button displays the required hardware specifications.\\ 
 + 
 +\\ 
 + 
 +{{ :en:rex3d:rex19_openfoam_simulation_en.png?nolink |}} 
 +\\ 
 +First, a three-dimensional finite-element mesh generator (gmsh) generates the geometry based on the previously defined input data and displays the result in a preview window.\\ 
 +\\ 
 + 
 +{{ :en:rex3d:rex171_3d_en_005.png?nolink |}} 
 +\\ 
 +The element can be moved and rotated in three-dimensional space using the mouse. The //Top View// and //Front View// buttons provide predefined viewing angles of the generated element.\\ 
 +If the generated mesh meets the requirements, click the //OK// button to start the simulation.\\ 
 +\\ 
 + 
 +===Further Topics=== 
 +  * [[en:rex3d:rex3dpreprocessing|]] 
 +  * [[en:Rex3d:Rex3dPostProcessing]] 
 +  
 +  * [[en:Rex3d:Rex3dKonfiguration]] 
 +  * [[en:Rex3d:openfoamremote]]